On Tue, 6 May 2025 12:25:13 +0200 Daniel Buschke <damage@xxxxxxxxxx> wrote: > 1. What exactly does this error message mean? I think replacing a failed > drive with a new one is what RAID is for? So this shouldn't be an issue > at all? > > 2. During my search I got the feeling that the problem is that the > failed drive is somehow still "present" in the raid. Thus the add is > handled as a "re add" which fails because there is no md superblock on > the new device. Is my conclusion correct? > > 3. If 2. is correct how do I remove the failed but not really present > device? Commands like "mdadm ... --remove failed" did not help. > > 4. I already replaced old devices in this RAID successfully before. What > may have changed that this issue happens? I agree that it is a weird error to get in this situation. "man mdadm" gives something to try: --add-spare Add a device as a spare. This is similar to --add except that it does not attempt --re-add first. The device will be added as a spare even if it looks like it could be an recent member of the array. Another idea (from the same man page) would be "mdadm ... --fail detached". -- With respect, Roman